Precision Gauging

Gauging Systems for LMW

Automatic ID, OD & Height Measuring System – high‑accuracy dimensional inspection with Sylvac technology and PLC integration.

Project Overview

Automatic ID, OD & Height Measuring System

A precision Automatic Gauging System developed for LMW applications to accurately measure critical component dimensions such as Inner Diameter (ID), Outer Diameter (OD), and Height.

The system combines automated component identification, PLC‑based control, and high‑accuracy Sylvac measuring technology to provide reliable and repeatable dimensional inspection. The integrated system is designed to improve inspection efficiency, reduce manual measurement dependency, and ensure consistent quality in production.

Gauging System for LMW
Key Features

What the System Delivers

Automatic Component Identification

Identifies the component before the measurement cycle, ensuring correct inspection parameters are applied.

  • Barcode / RFID based
  • Prevents mix‑ups
  • Seamless integration

Automatic ID Measurement

Precise measurement of the component's inner diameter using high‑accuracy Sylvac probes.

  • High resolution
  • Repeatable results
  • Contact or air‑gauging

Automatic OD Measurement

Accurate measurement of the outer diameter, ensuring component fits within design tolerances.

  • Multi‑point measurement
  • Real‑time data
  • Statistical process control

Automatic Height Measurement

Reliable measurement of component height, critical for assembly and performance.

  • Precision sensors
  • Fast cycle time
  • Tolerances verification

PLC‑Based System Integration

Mitsubishi / Siemens PLC integration for machine control, sequencing, and data communication.

  • Flexible programming
  • HMI interface
  • MES connectivity

Sylvac Measuring System

High‑precision measurement technology for dimensional inspection, ensuring accuracy and repeatability.

  • Sub‑micron resolution
  • Robust design
  • Easy calibration
System Integration

Technology & Components

PLC: Mitsubishi / Siemens
Measuring System: Sylvac
Inspection: ID, OD & Height
Auto Component Identification
SPC & Data Logging
Pass / Fail Indication
Automated Inspection Cycle
Robust industrial design
Easy integration with production line
Our Process

Machine Development Process

01
Application Study

Understanding the product, manufacturing process, production volume, and customer requirements.

02
Concept Development

Developing a suitable machine concept based on the application and required automation level.

03
Mechanical & Automation Design

Machine structure, mechanisms, tooling, electrical systems, PLC controls, sensors, and components.

04
Manufacturing & Assembly

Fabrication, assembly, integration, and testing according to the approved design.

05
Testing & Validation

Complete machine trials to verify functionality, cycle time, accuracy, safety, and repeatability.

06
Installation & Support

Installation and commissioning at the customer's facility with required technical support.

Key Benefits

Why This Gauging System?

High measurement accuracy and repeatability – reliable inspection data.
Automated dimensional inspection – reduces manual errors.
Reduced operator dependency – consistent results every cycle.
Faster inspection cycle – improves throughput.
Reliable production quality control – meets tight tolerances.
Flexible PLC integration – adaptable to existing lines.
Consistent ID, OD and height measurement – complete dimensional coverage.
Suitable for automated manufacturing environments – Industry 4.0 ready.
Project Details

System Specifications

  • Application: Automatic ID, OD & Height Measuring
  • PLC Integration: Mitsubishi / Siemens
  • Measuring System: Sylvac
  • Inspection Parameters: ID, OD & Height
  • Automation Level: Fully Automatic

Why Tri-Dot Solution?

Combining mechanical engineering, automation, precision tooling, and inspection to deliver complete SPM solutions that are reliable, efficient, safe, and easy to operate.

Need a Precision Gauging Solution?

Let's discuss your dimensional inspection requirements and develop a custom system.

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