Welding Automation

Spot Welding Machine SPM

Automatic preparation of welded wire mesh – 3 mm wire, 12 mm × 12 mm opening, X‑Y slide with servo/stepper and pneumatic actuation.

Project Overview

Automatic Preparation of Welded Wire Mesh

A customized Spot Welding Machine (SPM) developed for the automated preparation of welded wire mesh using 3 mm diameter wire with a precise 12 mm × 12 mm opening.

The machine incorporates an X‑Y slide mechanism driven by servo/stepper motors along with pneumatic actuators to achieve accurate wire positioning and controlled spot welding. The system is designed for consistent mesh formation, repeatable welding, and efficient production.

Spot Welding Machine SPM
Key Design Elements

Machine Architecture

X‑Y Slide Mechanism

Provides accurate movement and positioning of the wire during mesh formation, ensuring precise intersection alignment.

  • High‑precision linear guides
  • Rigid slide construction
  • Low friction operation

Servo / Stepper Motors

Enables precise and controlled X‑Y movement with high repeatability and programmable positioning.

  • High torque density
  • Encoder feedback
  • Motion profile programming

Pneumatic Actuators

Provides rapid and controlled actuation during the welding process, ensuring consistent electrode pressure and timing.

  • Double‑acting cylinders
  • Pressure regulation
  • Position sensing

Spot Welding System

Creates consistent weld points at the required wire intersections, with controlled current and duration.

  • Adjustable welding current
  • Electrode cooling
  • Timer control

Mesh Formation System

Maintains the specified 12 mm × 12 mm opening throughout production, ensuring consistent product quality.

  • Precision wire guides
  • Tension control
  • Automatic indexing
Input & Output

From Wire to Welded Mesh

Input / Component: Wire – 3 mm Diameter

Final Product: Welded Wire Mesh – 12 mm × 12 mm Opening

The machine converts raw wire into finished welded mesh with consistent spacing and reliable weld strength, ready for further processing or direct use.

3 mm
Wire Diameter
→
12×12
Mesh Opening
Key Benefits

Why This Spot Welding Machine?

Automated welded mesh production
Precise 12 mm × 12 mm mesh opening
Consistent spot welding quality
Accurate X‑Y positioning
Servo/stepper‑controlled movement
Pneumatic‑assisted operation
Reduced manual intervention
Repeatable and consistent final product

Need a Custom Welding Automation Solution?

Let's discuss your wire mesh production requirements and develop a dedicated SPM.

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