Precision Gauging

Spool Gauging Machine

High‑speed inspection of flange distance and parallelism – 3‑second cycle time with pneumatic actuation.

Project Overview

Checking Distance Between Two Flanges & Parallelism

A high‑speed Spool Gauging Machine developed for precise inspection of spool components. The system is designed to automatically check the distance between two flanges and verify the parallelism of the flanges, ensuring dimensional accuracy and consistent component quality.

The machine incorporates a dedicated gauging mechanism with pneumatic actuation, enabling fast and repeatable inspection with a cycle time of just 3 seconds per component.

Spool Gauging Machine
Key Design Elements

Machine Architecture

Station Frame

Robust and stable machine structure designed for accurate gauging, ensuring vibration‑free operation.

  • Rigid construction
  • Precision alignment
  • Durable finish

Gauging Mechanism

Precision mechanism for checking flange distance and parallelism with high repeatability.

  • Contact probes
  • Linear displacement sensors
  • Automatic calibration

Pneumatic Slide

Provides controlled and rapid movement during the inspection cycle, enabling fast and repeatable measurements.

  • Smooth actuation
  • Position feedback
  • Speed control

Bearing Housing

Provides proper component support and alignment during gauging, ensuring accurate measurements.

  • Precision locating
  • Quick load/unload
  • Wear‑resistant material
Inspection Specifications

What We Measure

01
Distance Between Flanges

Precise measurement of the gap between the two flanges to ensure it meets design specifications.

02
Parallelism of Flanges

Verification that the two flange faces are parallel within acceptable tolerance limits.

⏱
Cycle Time: 3 Seconds

Extremely fast inspection cycle suitable for high‑volume production environments.

Key Benefits

Why Choose This Spool Gauging Machine

High‑speed dimensional inspection – 3‑sec cycle time.
Accurate flange‑to‑flange distance measurement – precision sensors.
Reliable parallelism checking – ensures component fit and function.
Pneumatic‑assisted automated gauging – reduces operator effort.
Consistent and repeatable inspection – minimal variation.
Reduced manual inspection dependency – automated process.
Extremely fast 3‑second/component cycle – boosts throughput.
Suitable for high‑volume production – ideal for manufacturing lines.
Project Details

Customer & Application

  • Customer: Gamma Plasto Technology
  • Location: Aurangabad, Maharashtra
  • Component: Spool – 157 mm & 95 mm
  • Inspection: Flange distance & parallelism
  • Cycle Time: 3 seconds / component

Why Tri-Dot Solution?

Combining mechanical engineering, automation, precision tooling, and inspection to deliver complete SPM solutions that are reliable, efficient, safe, and easy to operate.

Need a High‑Speed Gauging Solution?

Let's discuss your spool inspection requirements and develop a custom machine.

Contact Us Contact Us